Learn essential elements of Lean Manufacturing and how they form a system of self-reinforcing loops, leading to enormous benefits.
Lean Manufacturing can be challenging to grasp because of the many interlocking pieces, non-intuitive elements, and an unfortunate proliferation of buzzwords. A successful implementation is fraught with difficulties for many of the same reasons. This presentation introduces the essential elements and explains how they interact to form a system of self-reinforcing loops, or virtuous circles, that lead to enormous benefits for the entire manufacturing enterprise. These benefits include improved productivity, quality, and delivery. Benefits also include less absenteeism and turnover. In many cases, the improvement is order-of-magnitude. This presentation addresses strategic issues for management and provides insight for others in the organization. It can be an important first step on the lean journey.
Learning Objectives
- You will be able to define Lean Manufacturing.
- You will be able to recognize the many forms of waste.
- You will be able to explain how some of the most critical lean elements link to each other and other parts of the factory system.
- You will be able to identify the most critical lean elements for your particular operation and develop an initial implementation plan.
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Agenda
Overview
Lean Manufacturing Is...
- Elements of Lean
- Manufacturing Strategy
- Value and Waste
- Lean as a System
- Benefits of Lean
Process Structures
- Simple Workflows
- Cellular Manufacturing
- Kanban/Scheduling
- Setup Reduction
Analysis Techniques
- Value Stream Mapping
- Process Mapping
- Production Flow Analysis
- Work Balancing
Supporting Elements
- Team Development
- Six Sigma/Total Quality Management
- 3 Problem Solving
- Lean Suppliers
Implementation
- Precedents and Priorities
- the Problem of Corporate Culture
- Beachhead Strategy for Change
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Credits
OnDemand Course
This course was last revised on April 26, 2024.
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- AK ENG 1.0
- This Ondemand program is applicable for professional development hours through the Alaska State Board of Registration for Architects, Engineers and Land Surveyors. Professional development hours: 1.0.
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- AR ENG
- This Ondemand program is applicable for 1.0 professional development hours.*
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- FL ENG 1.3
- This course has been approved for 1.3 PDH by the Florida Board of Professional Engineers in the Areas of Practice.
- GA ENG
- This Ondemand program is applicable through the Georgia State Board of Registration for Professional Engineers.for 1.0 professional development hours.*
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- IA ENG
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- ID ENG 1.0
- This Ondemand program is applicable for 1.0 professional development hours through the Idaho Board of Professional Engineers and Professional Land Surveyors.*
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- IL ENG 1.0
- This program is applicable for 1.0 professional development hours through the Illinois Society for Professional Engineers.*
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- IN ENG 1.3
- This Ondemand program is applicable for 1.3 professional development hours through the Indiana State Board for Professional Engineers.*
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- KS ENG 1.0
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- KY ENG 1.0
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- LA ENG
- The Louisiana Professional Engineering and Land Surveying Board (LAPELS) no longer approves providers or courses. Lorman Education Services believes that this course is worth 1.0 PDH(s). According to LAPELS' rules, It will be the responsibility of the licensee to determine if a Course/Activity offered by an unapproved sponsor/provider is an Acceptable Activity.
- MD ENG 1.0
- Lorman Education Services is a board approved sponsor with the Maryland Board of Professional Engineers. This course qualifies for 1.0 professional development hours.
- ME ENG 1.0
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- MN ENG 1.0
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- MO ENG 1.0
- This ondemand course is applicable for 1.0 professional development hours for engineers.*
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- MS ENG
- This ondemand course is applicable for professional development hours through the Mississippi State Board of Registration for Professional Engineers.*
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- MT ENG 1.0
- This ondemand course is applicable for 1.0 professional development hours for engineers.*
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- NC ENG 1.0
- Lorman Business Center, LLC. is an approved sponsor of the North Carolina State Board of Examiners for Engineers and Surveyors. This course qualifies for 1.0 professional development hours for engineers.
- ND ENG 1.0
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This course may be applicable for professional development hours in your state. Please check your rules and requirements for compliance.
- NE ENG
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- NH ENG 1.0
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*Please check the rules and requirements in your state for compliance. The New Hampshire Board of Engineers has final authority on granting approval.
- NJ ENG 1.0
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This course is applicable for 1.0 CPC credits for engineers. *
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- NM ENG 1.0
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- NV ENG 1.0
- This course is applicable for 1.0 professional development hours through the Nevada State Board of Engineering and Land Surveyors.*
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- OH ENG
- This ondemand course is applicable for continuing education credit for engineers through the Ohio State Board of Licensure for Professional Engineers provided it is a relevant managerial, ethical or technical topic relevant to the practice of engineering or surveying.*
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- OK ENG
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- OR ENG
- This course is applicable toward engineering continuing education hours in Oregon, please refer to your rules and laws.
- PA ENG 1.3
- This program is applicable for 1.3 PDHs for engineers through the Pennsylvania State Board of Professional Engineers, Land Surveyors and Geologists.*
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- SC ENG 1.0
- This course is applicable for 1.0 hours toward the PDH requirement for engineers through the South Carolina Board of Registration for Professional Engineers.*
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- SD ENG
- This course is applicable for professional development hours for engineers in South Dakota.*
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- TN ENG
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- TX ENG
- This Ondemand course is applicable for professional development hours for engineers.*
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- UT ENG
- This course is applicable for professional development hours for engineers.*
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- VA ENG 1.0
- This program is applicable for 1.0 hours of continuing education through the Board for Architects, Professional Engineers, Land Surveyors, Certified Interior Designers and Landscape Architects (APELSCIDLA BOARD).*
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- VT ENG
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- WI ENG 1.0
- This course is applicable for a maximum of 1.0 hours toward the PDH requirement for engineers.*
*The Wisconsin Engineer Section has final authority on the acceptance of individual courses and providers.
- WV ENG 1.0
- This course is applicable for 1.0 professional development hours for engineers.*
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- WY ENG 1.2
- This course is applicable for 1.2 professional development hours for Wyoming engineers.*
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This program does NOT qualify, nor meet the National Standard for NASBA accreditation.
MP3 Download
This program does NOT qualify, nor meet the National Standard for NASBA accreditation.
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Why Lorman?
Over 37 years and 1.4 million customers worth of experience providing continuing education. Our passion is providing you world-class training to help you succeed in business and as a professional.
Faculty
Quarterman Lee
Strategos, Inc.
- President of Strategos, Inc.
- Professional Engineer, Missouri & Kansas
- Authored four books on Value Stream Mapping, Facility Planning, and Cycle Counting.
- Created and presented public training programs for various companies in addition to creating and presenting dozens of other presentations for var-ious clients in many industries
- Conducted facilities planning, process improvement, and manufacturing strategy projects for multiple clients for over 30 years
- Designed aircraft structures, production equipment, and products.
- Member of the Institute of Industrial & Systems Engineers, Society of Manufacturing Engineers (Life Member)
- B.S. degree in Mechanical Engineering from Purdue University
- Can be contacted at [email protected] or 816-931-1414
.
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